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#65                                     Electrical









        Introduction




        In the previous edition we ex-                          Broken, corroded or damaged

        plained how to determine which                          spade connectors in a fifty year
        spade connectors you need. In                           old Volkswagen is a common

        this edition we will show you                           problem. Therefore you should

        how to attach an electric cable                         not replace the entire wiring har-
        to such a spade connector. A                            ness, this is too expensive and

        sloppy electrical connection will                       impossible work when the car

        soon lead to the failure of elec-                       is not completely dismantled.

        trical accessories or in the worst                      Selectively repairing spade con-
        case the engine. Bad connec-                            nectors and parts of the wiring

        tions can also result in short-cir-                     harness will take you a long way.

        cuits, causing the wiring harness                       But to do that, you will have to

        to burn out. Enough reasons                             master a number of techniques,
        to master a good technique to                           such as assembling spade con-

        make the electrical connections                         nectors, and that is exactly what

        of your classic Volkswagen neat                         we describe in this article.
        and tidy.

                                                                For this exercise, we use a wir-

                                                                ing harness that needs to be
                                                                repaired (picture below).










        Part of the wiring harness
        that needs attention. Such a
        plastic sleeve has not been used

        on old VW's. The spade connector on the
        right is also too small for two cables, possibly an

        accessory was once added.



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