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Fits: VW Golf 2 with engine code EZ GU 08.1985 and later
VW Golf 2 with engine code ABN PN RF 08.1986 and later
VW Golf 3 with engine code AAM ABS ADZ AEK
VW Golf 3 with engine code AEP AGG 05.1996 and later
Useful information from Paruzzi magazine and from our YouTube channel :
voltage drops The electric consumers of your classic Volkswagen expect the full 6 volts or 12 volts (or more) to function properly, which is unfortunately not always the case. Especially the 6 volt version sometimes complains about slow running windscreen wipers, weak headlights and direction indicators that pinch too slowly.
Engine overhaul - video 05 install the distributor drive shaft This is the continuation of video 04, we are now going to install the distributor drive shaft, both on an already rebuilt Volkswagen Type 1 engine and on a split Type 1 crankcase. We pay a lot of attention to the correct positioning of the drive shaft at the beginning of this video series, because it is crucial to be able to adjust the ignition properly, later, when the engine is overhauled.
the distributor The intention is that we can adjust the ignition of our classic Volkswagen ourselves. First you have to know which parts have an influence on the operation of the ignition and you have to understand how the ignition circuit works, this is very important to be able to make a good diagnosis and to be able to adjust the ignition later on.
replacing ignition points We will discuss how to adjust the gap between the contact points, also known as the contact angle or Dwell angle. Instead of just discussing the adjustment of the contact points, we will replace them with new ones.
ignition timing - dynamic In this edition, we will adjust the ignition with the engine running, this is called a dynamic measurement. VW advises in its workshop manuals this way of adjusting all air-cooled VWs from August 1970 onwards. The static adjustment with a test bulb is then only suitable for a temporary engine adjustment on these young Volkswagens.
finding the top dead center What does Top Dead Center (TDC) actually mean? If you study the theory of the operation of an internal combustion engine - or the "petrol engine" - it will become clear. Without going into too much detail about the theory, we have to talk about the otto cycle, better known as the four stroke cycle.
testing the coil You can easily check if the electrical voltage in the primary circuit of the coil is correct by using a multimeter. High voltage measurement at the secondary circuit cannot be performed with a standard multimeter.
Engine overhaul - video 04 removing the distributor drive shaft We want to give extra attention in this video to the position of the distributor drive shaft of the VW Type 1 engines, . If the drive shaft of the distributor is not correctly mounted during the engine overhaul, problems can arise later with the adjustment of the ignition timing. Disassembling the drive shaft is then the only solution.
Engine overhaul - video 13 replacing the crank seal During a complete engine overhaul, you will need to replace the crank seal. But replacement may also be necessary, when you discover an oil leak behind the flywheel, which will impair the operation of the clutch. We show in this video how to disassemble and reassemble the crank seal.
testing the condenser Without the condenser, the ignition will really not work properly and the contacts will burn in quickly. So it is important to measure at regular intervals if the condenser in your VW motor is still working.